Causes of two cases of defective products

There is a QZK 920 computer paper cutter, which has been used for many years, and the following two situations have occurred during cutting: â‘ The cutter's cutter and paper press have normal performance, but the cut paper stack is cut The cutting surface of the product is not perpendicular to the worktable surface of the paper cutter. The middle of the cutting surface is recessed in an arc shape, forming a curved surface. The length of the middle and upper and lower parts of the paper stack is different. Short l ~ 1.5mm. â‘¡The cutter action of the paper cutter and the pressing action of the paper presser are normal, and the speed is slightly slower during the process of lifting and resetting. The cut surface of the cut paper stack is not perpendicular to the worktable of the paper cutter It has a slope shape with a short top and a long bottom, with a maximum difference of 1.8mm. Obviously, these two cases of cut products do not meet the quality requirements.

On the surface, the symptom of these two cases is that the cutting surface is not normal to the working surface of the machine, and the length of the same knife is different. In fact, the causes of these two defective products are completely different. This article analyzes the following reasons based on on-site processing.

①The operation performance of the paper cutter is normal, and the cut surface of the paper stack is cut into an arc shape. After inspection, the reason is that the cutting edge of the cutter is not suitable. After cutting ordinary offset paper, the operator switched to cutting coated paper, but did not replace the cutter used to cut coated paper. The cutter blade was not selected correctly, resulting in defective products. After replacing the applicable cutter, the quality of the cut product is normal. However, the cutting edge angle of the two cutters used before and after is only 2 °, which shows that the choice of the cutting edge angle of the paper cutter is critical to the quality of the cutting.

â‘¡The cut surface is inclined. After inspection, the cutting edge angle of the cutting knife is selected correctly, and there is no problem with the cutting knife. The insufficient pressure of the paper press causes the cutting surface of the product to be sloped. After inspecting many aspects that may affect the pressure of the platen one by one, it was found that the cause was that the pressure spring in the lower spool in the platen cylinder broke a section due to fatigue, which caused the work performance of the platen cylinder to be insufficient The applied pressure requires that the quality of the cut meets the requirements after replacing the intact spring.

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