Anodized aluminum hot stamping foil is a technique that uses heat and pressure to transfer patterns or text onto the surface of a material. Since anodized aluminum is primarily used for this process, it's commonly referred to as anodized aluminum stamping. Below, we briefly explore the characteristics of several hot stamping methods.
1. Three-Dimensional Bronzing
Three-dimensional bronzing combines traditional hot stamping with embossing techniques. It involves using etching or engraving to create both the design and the embossed texture on a set of cooperating male and female plates. This allows both the bronzing and embossing to be completed in one step, reducing issues like misalignment and improving efficiency and product quality.
There are two main types of three-dimensional hot stamping equipment: flat pressing and round pressing. Flat pressing machines, such as those from BOBST, are known for high speed, precision, and ease of use. These machines can achieve up to 7,500 impressions per hour with accuracy within 0.1 to 0.4 mm, making them a leading choice in the industry.
Round pressing, on the other hand, is often used for web-based processing. Because it operates with line contact, it avoids the bubble formation common in flat pressing. It also offers faster speeds and better quality. However, due to the complexity of manufacturing round plates and the less efficient heat transfer, this method is not as widely adopted.
2. Holographic Bronzing
Holographic hot stamping utilizes laser interference and spatial frequency coding to produce vivid, multi-layered images. These holograms are highly effective for anti-counterfeiting due to their striking visual effects and high information density. The process includes standard hot stamping and precise positioning hot stamping, offering flexibility for different applications.
3. Cold Bronzing Process
Cold bronzing is a recent innovation in the European and American printing industries. Unlike traditional methods, it transfers anodized aluminum foil under cold pressure. The process begins by printing UV ink, followed by applying a special UV-curable adhesive. After drying, the adhesive forms a thin, high-viscosity layer. Under the pressure of metal rollers, the aluminum foil is pressed onto the adhesive, adhering only where needed. This results in a floating effect on the printed surface, which requires additional coating or polishing for durability.
4. Hot Stamping Followed by Printing
To enhance the visibility of logos and patterns on cigarette packaging, some printers now apply anodized aluminum first and then print over it. This method demands high-quality anodized aluminum that remains firmly attached during the printing process. If the aluminum is pulled back, it can damage the print quality and cause buildup on the printing system. Therefore, selecting the right type of anodized aluminum based on the paper’s properties is crucial to ensure long-lasting adhesion and consistent results.
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