Drupa Post-press Die Cutting / Paper Cutting Equipment (Part 1)

Wandering in the post-press pavilion at the Drupa exhibition, you will involuntarily lament the ingenuity of people in designing post-press equipment: from mutual imitation to independent innovation, post-press processing equipment is becoming rich and colorful.

At this exhibition, the creativity of post-press equipment manufacturers is first manifested in the improvement of automation. In this regard, companies have invested a lot of research and development power, and the purpose of doing so is to reduce the labor intensity of the operator during the equipment startup preparation process, to eliminate the variables and errors in the operation, to ensure the continuity of product quality, and to improve the equipment Uptime. You can be confident that the post-press equipment manufacturer's investment in this area will continue into the future exhibition.

At the same time, the connection between cutting, folding, thread-locking and binding equipment and offset printing and digital printing is smoother, and the post-press equipment is also more refined. Even devices such as die-cutting are now available. device of. In addition, in order to gain an advantageous position in the market competition, companies are also thinking hard to be different.

Obviously, although the devices you see now are the same as their predecessors in some basic functions, their kernels are completely different.

CIP4 is integrated into the post-press processing field

It is a dream of the printing and manufacturing field to let CIP4 control all the processing technology of the entire printing enterprise. At the drupa 2004 exhibition, when Bora introduced the concept of a comprehensive post-press solution using CIP4 control, it once aroused people's exclamation. At this drupa exhibition, the use of CIP4 for post-press processing control is no longer a pure concept. Like the 41.74 × 57.09 (in) format Dymatrix 145 CSB die-cutting machine launched by Heidelberg. This new die-cutting machine features high-performance feeders, a patented registration system, a moving upper platform and an electronically controlled sheet stop system. The speed of Dymatrix 145 is 800 sheets / hour, and it can process 80 to 2000gsm of paper and 0.16 inch thick corrugated cardboard. It is launched to cooperate with Heidelberg's ultra-large format printing machine Speedmaster XL 145. This die-cutting machine is equipped with software including a web-based Remote Service remote service system. More importantly, this die-cutting machine can work with other printing companies through the Prinect Postpress Manager control software developed for post-press finishing. The process is connected into a whole.


Heidelberg Dymatrix 145 CSB die cutting machine

Schneider-Senator demonstrated the hydraulically driven S-line 137 H high-speed paper cutter equipped with the Trimm-Master system. The Trimm-Master system is a small sheet conveying system. It has a turntable that can automatically realize four-sided cutting. The Senator 137 H features a high-end controlled CT with a large color monitor and touch screen. All Senator paper cutters with computer-controlled CT are compatible with CIP4.


Drupa 2008: Schneider's booth


Schneider is equipped with a Trimm-Master system hydraulic drive S-line 137 H high-speed paper cutter

It is particularly noteworthy that today CIP4 is not just a patent exclusively owned by leading international companies. In this regard, you can already hear the voice from China.

Shanghai Shenweida is one of the leading postpress manufacturers in China. In this exhibition, Shenweida exhibited a cutting production line including FQZK1150 paper cutter, ZAZ1150C paper cutter, SC1000A car lift, SJ1000A car drop, QT1000C air cushion table and other equipment, not only the first real meaning in China The FQZK microcomputer program-controlled paper cutter also has a remote fault monitoring and diagnosis system, and the communication interface of the fault signal and control signal provided by the control system PLC, and can accept CIP3 and CIP4 digital signals The first domestic post-press equipment that is compatible with the CIP4 standard.

Function expansion to achieve one machine with multiple uses

At this exhibition, Karma also brought a series of compact die-cutting machines with new functions added. Its purpose is to allow small and medium-sized printing companies to provide a value-added service without increasing manpower. This includes ProCut 53, a new device with a cutting force of 120 tons and a speed of 6000 sheets per hour. This equipment can be used for cutting, creasing, punching, half-cutting, cold embossing, braille effect, etc. In addition, hot stamping modules and hot stamping devices for such equipment are also under development. Karma also demonstrated the in-line operation of ProCut 53 and iGen 3 digital press at the Xerox booth. The company's ProCut 74 die-cutting machine showed a pressure presetting system and a new quick-change hot stamping module. In terms of functional expansion, Karma is a model.


KAMA's ProCut 53 multi-function die-cutting machine

In this regard, manufacturers from China have not fallen at all. For example, the die cutting equipment exhibited by the domestic Beiren Group, Tangshan Yuyin, Tianjin Evergreen, Haihe Shengli Printing Machinery Group and other die cutting machine manufacturers generally have automatic waste removal functions, and the die cutting and bronzing integrated equipment is also not in few. These devices allow multiple processing processes to be completed at once, thereby increasing production efficiency.

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