Detailing the way of polishing

1. According to the glazing method

1. Single machine glazing (glazing machine)
2. On-line (machine) coating (printing unit + coating unit)

Generally, the online optical machines include: Mitsubishi, Heidelberg, and Manroland. Generally speaking, the glazing unit is shorter than the printing unit, and some of them are the same height.

2. According to the properties of varnish

1. Ultraviolet (UV) varnish-good brightness, not conducive to environmental protection

· Solid content can be as high as 99% or more; completely rely on UV drying; the drying speed mainly depends on the intensity of the light source and the irradiation time. In addition, pay attention to the power and service life of the lamp to ensure the normal drying.

· How to adjust the viscosity of UV oil

Adding alcohol can reduce its viscosity, but it is not conducive to drying and heating, usually through the heating device of the glazing machine, but some glazing machines may not have a heating device

· The difference between different UV oils

Odor, brightness, abrasion resistance, flatness, coating amount

· Generally need to make primer before UV glazing (that is, apply water-based glazing oil before glazing) to increase firmness (adhesion) and wear resistance. You can use ordinary water-based varnish for primer, if you use a special primer, the effect is better.

· In cigarette case packaging, UV glazing is widely used, especially in recent years, there is an upward trend. It is usually printed with UV ink and then coated with UV varnish. If printing with ordinary ink, the drying speed will be significantly slower and there may be poor adhesion of the ink to the varnish (that is, the glazing coating falls off).

2. Solvent-based (oily) varnish-low cost and potential safety hazards. The solvent here usually refers to alcohol or other alcohols. Usually the odor of this kind of glazing is slightly larger, the effect is good, and the cost is lower. However, there is a big safety risk because the high temperature during the glazing process may cause an explosion of alcohol.

After glazing, it can be calendered to improve the brightness and smoothness of the printed surface.
Due to the high cost, it is usually not suitable for online polishing.

3. Water-based (water-based) varnish—environmentally friendly, safe, and simple to dry

According to the glazing effect, it is usually divided into high wear resistance, high gloss, matt (including matting agent), calendered mirror surface, blister (battery, toothbrush box)

4. Varnish-no glazing machine is needed, local glazing is convenient

Its composition is similar to ink, and it can be printed on the paper like ink when used; partial polishing is relatively convenient.

3. Press the polished part

1. Full version glazing

Currently, 80-90% of the glazing products are full version glazing

This varnish is relatively easy to operate

2. Local polishing

Online glazing can be achieved by means of engraving rubber and digging pads (the principle of letterpress printing), or it can be achieved by making a plate on a coating machine similar to a gravure printing machine, while in the three-roller type Partial glazing cannot be achieved on the coater.

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