Facing new challenges and improving postpress automation

Editor's note: At the Eleventh Printing Information Exchange Conference in 2008, Mr. Xie Xianqian, market development manager of Tianjin Evergreen Printing Equipment Co., Ltd., brilliantly explained how the printing industry is facing new challenges, as well as Tianjin Evergreen ’s post-press technology field. Great achievements.

1. The impact of the macroeconomic situation on China's printing industry

In 2008, great changes took place in the global economy, which greatly affected the lives of people around the world. The financial turmoil has swept the world, leading to a marked decline in world economic growth. China's economic situation has also been greatly affected, mainly reflected in three aspects. First, the decrease in international demand and the appreciation of the renminbi have led to a sharp decline in export growth; high inflation has led to a decline in the actual purchasing power of residents and an increase in corporate costs; The housing market is dismal.

As one of China's four major inventions, the printing industry is inevitable due to the financial crisis. For the printing industry, due to higher raw material prices, higher labor costs, higher renminbi exchange rates, lower export tax rebates, lower printing wages, lower investment enthusiasm, and fewer printing sources, some small and medium-sized enterprises in China have difficulty operating Close the door.

The financial crisis is inevitable, and it is also a fact that companies cannot escape. The best way is to calmly face up and rise against the trend. The company's response is to think carefully, act actively, and seek new growth points; Scientific management, control costs, especially material costs; improve production efficiency, control human resource costs; strive to innovate, increase product added value; quickly adopt new technologies and maintain industry leadership.

2. MK new technology in 2008

1. Multi-station post-press processing technology

The traditional single-station post-printing die-cutting and bronzing equipment has only one working position, and only one process function can be achieved at a time. It is the most widely used device and the least obvious breakthrough in the field of printing equipment in decades.

Evergreen's multi-station post-press bronzing and die-cutting processing equipment has multiple processing stations. A single paper feed can realize multiple process functions, which can greatly improve work efficiency and reduce human resource consumption. This series is the first in the world. Evergreen has completely independent intellectual property rights and is protected by national intellectual property patents for a protection period of 20 years. [next]

(1) MK920SS double-unit hot stamping machine

(2) MK21060 STE bronzing die-cutting waste removal machine

MK21060 STE bronzing die-cutting waste removal machine is the world's first one-time paper-feeding and paper-feeding device to realize multiple processes. Among them, one-time paper-feeding can complete the following processes: bronzing + die cutting + waste removal; bump + die Cutting + cleaning; bronzing + bronzing; bumping + bronzing, and also has the function of cleaning. In the market, it has basically been recognized by printing companies.

2. Post-printing processing technology of web

(1) Features of web bronzing machine

• There is no need to reserve a gap in the mouth. Each sheet saves an average of 15mm, and every 1000m of roll paper saves at least 25m of paper, and the yield rate is increased by at least 2.5%.

• Multiple hot stamping, embossing and other technological functions can be completed in one pass, which greatly improves production efficiency.

• All photoelectric alignment system, positioning is more accurate, and processing accuracy is effectively improved.

• High degree of automation, can expand the process functions of slitting and rewinding, die cutting, waste removal, online printing quality inspection and so on.

• Process functions of different units can be configured according to requirements.

(2) MK3920SW web-foil stamping machine-the world's first three-unit stamping machine

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(3) Technical advantages of flat-rolled flat-foil hot stamping machine compared to round flat-rolled hot-foil stamping machine

• The plate-making cycle is short, the plate-making cost is low, and the plate material can be used in common with the flat sheet-fed sheet bronzing equipment;

• The hot stamping holding time is longer and can be set, so the hot stamping metal has outstanding gloss and the hot stamping effect is better;

• Short start-up and version preparation time, effectively improve production efficiency;

• Simultaneous production process of hot stamping and embossing can be completed, and the round hot stamping equipment cannot be completed;

• Large area hot stamping effect is better, and has the function of intelligent avoidance of laser electroluminized aluminum seam;

• With vertical and horizontal bidirectional foil walking function of anodized aluminum.

• It can completely overcome the problem of shaft end wear caused by uneven axial pressure of the hot stamping cylinder in the actual production process of the round pressing and hot stamping equipment, resulting in the problem that the pressure cannot be adjusted.

(4) MK920 series web foil stamping machine technology combination

3. Large-format, full-clear waste post-press processing technology

(1) The concept and advantages of large format

Break through the current post-press processing of about 1060X760 folio format up to 1450X1080 full-frame format, double the production efficiency, the larger the format, the smaller the waste edge consumption rate, the higher the finished product rate. [next]

(2) Advantages of total waste removal

• The degree of automation is greatly improved, and the paper can be layered automatically according to the settings

• Reduce the extra waste products caused by manual cleaning and boxing, and improve the yield

• Automatic waste removal and box separation, greatly improving production efficiency

• Automatic waste removal and box separation, greatly saving human resource consumption

(3) MK1450ER full cleaning die cutting machine

The format of MK1450ER full-cutting die cutting machine is 1450mmX1080mm, which adopts the function of full-cutting die cutting + cleaning + splitting.

4. MK post-press solution

Made of supreme quality EVA material, water resistant, moisture proofing and dust-proof.
Comfortable fuzzy lining, soft shock absorbing protection against minor bumps drops and shocks, reduce damages caused by accidentally bumping.
Durable metal zipper, smooth but strong 360.degree zipper, provides durability and a long-lasting performance.

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