In the folding carton industry, folding glue machines and flexo folding glue machines are among the most commonly used production equipment. With folding glue machines and flexo folding glue machines, carton manufacturers can adapt to the needs of the market and customers, meet the requirements of many different carton printing materials and special operations, and can choose standard folding, back folding, Rewind, open skylight and a series of quality control operations. What new technology is currently on the market? What are the new changes in the market? In response, BCI recently conducted exchanges and discussions with manufacturers of folding gluers and flexo-folding gluers, and concluded that the structure of the number of employees has undergone major changes and has resulted in the design of machines and control designs. The direct influence, in addition, the fierce market competition also causes the paper box and the packaging operating parameter to increase continuously, at the same time, the printing quantity difference also becomes bigger and bigger, sometimes may only have 100-200 paper boxes, but sometimes the quantity is Up to 100,000 can be reached.
When the ever-changing market talks about the changes in the folding/adhesive machine market, manufacturers have emphasized three main characteristics. They are: changes in the total number of employees, development in the direction of ultra-short lived work, and more and more awareness. The impact of the communications era on the carton market.
Two manufacturers believe that the number of specially trained and skilled operators is decreasing, and that the proportion of women in the positions of the on-the-job and upcoming operators is gradually increasing. Therefore, machine manufacturers must constantly improve. The degree of automation of the machine and the ease of use of the various components, especially those that are frequently contacted and used. Since many operators do not speak English, many machine manufacturers are designing and producing more intuitive and easier-to-understand machines with graphical commands.
The scale of the market has continued to expand, and the phenomenon of two-level differentiation between the short-lived market and the ultra-long live market has gradually emerged, making the operation of the machine more convenient and also has the features and functions of quick-change jobs, enabling the operator to print the current The next job can be set during the job. The goal of some machine manufacturers is to shorten the time to replace the job to 2 minutes.
In terms of long-lived activities, some manufacturers have introduced fully automatic paper printing presses, and some manufacturers have manufactured other ancillary equipment and quality control (QC) auxiliary devices such as automatic fault detection and troubleshooting devices.
In general, the folding cartons market has undergone tremendous changes, and folding adhesives manufacturers have also responded positively to this, and accordingly introduced various new types of equipment to meet the market and customers continuously. Increased demand.
Manufacturer's Response Accurately Controls Paper Feeding The Alpha flexographic press developed and produced by Bobst is a gearless press. It is a machine suitable for single-person operation, enabling full control and quick setup and replacement of jobs.
According to the customer's needs, Bobst can also provide EasyFeed-erII, which controls the transport of paper very accurately and its height and pressure are always kept constant. With the Alpha press, machine settings are faster and easier to operate. Here, you can also choose the automatic detection system for printing faults. The system uses an image processing system with a resolution of 2-4 times the resolution of the camera. The system runs on the WinNT operating system and has an open architecture that can be used in any existing system.
Adding register devices, tension control systems and inspection systems In order to meet the needs of the market, CanAm Packaging has added a new set of auxiliary equipment, namely a register device, to its folding and glueing machines. This auxiliary equipment can be based on customer requirements. To add. Nowadays, customers have higher and higher requirements for print quality and register accuracy (including short-lived markets). It is this strong market demand that has prompted this structural adjustment and change in folding glue machines. The company also has a new conveyor belt tension control system and inspection system. The operator can change the tension on all conveyor belts by simply turning an adjustment cam. If necessary, the operator can also release, move, adjust and even remove the tension. Conveyor belt, and then turn the cam to reset the tension value. Each conveyor belt has its own separate reel, so if there is a conveyor belt that is different from the other conveyor belts, the tension value can be exactly the same as the tension value of the other conveyor belts. Thus, the customer can purchase the conveyor belt from other manufacturers' locations. normal work. The inspection head scans the windows, barcodes and labels. According to industry standards, not only the scanning but also all unqualified boxes can be eliminated. There are many ways to choose from. The more economical method is to let a person in the production line. Observe the end and find the unqualified box.
The CanAm stacker uses pneumatic control. It is also the longest stacking machine in the industry. The operator can control the stacking and stacking height of the machine more efficiently based on the weight of the box.
In addition, the CanAm company's folding glue machine also canceled the original separate counter, but in the control panel combined with the counter, the main control board can control all the parameters and can display the speed (meter / minute), the number of.
The vacuum-assisted device SPBM's new folding adhesive device is used at the paper-feeding end to use a vacuum assist device at the paper-feeding end. To ensure stability and machine life, a 0.75-inch steel frame is used. In addition, there are video capture and monitor screens that monitor the product and the important operations used. Moreover, in order to save floor space, these electronic devices are suspended in the air, which means that even if the space is very small, it can be completely installed.
Michael Erwin, president of wireless control device American International Machinery Corporation, said: "In response to changing market demands, we have specially designed new equipment with various unique features to meet our customers' current and future business needs. For example, In practice, after carefully studying the equipment structure of our company and other machine manufacturers, we have developed a wireless control device for a folding glue machine (this type of remote control is slightly larger than a normal radio). It is still unique, so that no matter where the operator is or where, he can control and adjust the press by holding the remote control."
U.S. International Machinery Corporation also offers a very unique position alignment function, which greatly simplifies the operation steps. Even operators who have never been in contact with a folding adhesive machine or have no rich experience and technology at all, can operate and control it completely. Kind of machine.
In addition, the company's folding glue machine has a major change. This is a microprocessor-based, dual-axis, high-speed servo back folding system. The operator can complete the entire job production on-line on one machine. Each process eliminates the need to separately set up individual printing equipment.
Erwin said: “The well-trained and experienced operators are really hard to find and can be said to be very rare. We have also conducted a lot of training work. We have trained nationwide to train folding adhesive equipment. However, it is very difficult to find potential, qualified, and well-trained operators, so we have to make a fuss about the machine and design it as a machine that is simpler to operate and more convenient to set up. Similar to 'fool type'."
Adjusting marketing strategies to enable the machine to have the ability to produce different folding carton jobs Matik tailors its marketing strategy to the needs of customers, enabling the machine to have the ability to produce different folding carton jobs. This is also Matik's marketing strategy. one.
Matik has developed a hybrid folding glue machine that has a tail folding system and a back folding system. When the tail is folded, the speed is slower, and when folding back, it can increase the production speed.
Matik has adopted and carried out many improvements in the amount of storage and the speed at which the process controls the folding of the tail, introducing a variable conveyor system where the conveyor on the opposite side of the operator can move at a different speed, which is currently This is an unprecedented breakthrough, which is helpful for the arrangement of short and wide boxes. At present, there is an eight-speed variable-speed motor on the plastic pot. The motor is connected with the computer. When the machine is not working, the motor can run at a low speed, stirring the glue constantly.
In DRUPA2000, Matik introduced Prospect, a machine that takes advantage of the folding carton technology and uses it for 3D barrier folding and CD sleeves. Matik's Frank Lacroix said: "A lot of people are interested in tail folding technology. There are three main types of machines that use this technology. Some of the more advanced equipment (including our company's machines) use servo motor technology. Servo motors are driven by very complex software programs that can be adjusted for repeated initialization and can produce 25-26,000 boxes per hour.At present, there are many companies that use old-fashioned equipment, and they are very eager to have faster and more open debugging. Now on the same machine, we are able to print boxes as small as eyebrow pencils and print up to 44 inches of corrugated cartons. This used to be done on three different machines."
Providing coating software solutions, providing various levels of technical services and packaging services Valco is mainly engaged in providing coating software solutions for users in the industry. In addition, it also provides various levels of technical services and packaging services to customers around the world. Valco continues to provide support for its previous technologies, so its equipment can continue to be used in a variety of areas. Valco provides equipment services to customers around the world through a technological innovation service network. In the area of ​​packaging, Valco pays close attention to the design of different types of adhesives and different types of adhesive applicators (both contact and non-contact). In addition, it has also introduced its new hot melt adhesive applicators, which are rich in this area. experience of. From Valco's point of view, in the past two years, the development of technology has made the machine a great leap forward, the speed of the machine is getting faster and faster, and the machine structure is more compact, which affects the space occupied by the glue application equipment. New challenges are also raised in the design of machine control and regulation technologies. Valco's director of engineering and technology said: "We must design equipment according to the size of the space, and make the machine run as fast as possible.
This will often deal with folding carton machine manufacturers. At work, we must work closely with manufacturers to ensure that their equipment and our equipment can communicate. Human-computer interaction is usually accomplished through electronic control panels. However, people's requirements are getting higher and higher. They want to see an image-based, more visual and intuitive interface that makes operation easier. Therefore, We responded positively to this and the designers are working hard in this direction. â€
The market for fast-changing live jobs is becoming increasingly fierce. Certain demands of the market and customers may determine the future fate of equipment manufacturers. The important thing is to keep up with the development of the market. The situation of the country is different from that of the country, and the situation is even different in different regions. Some early pioneers applied the technology to the industry. They always lead other people. This is the key to their vitality in the market. “In October 2000, Hycorr exhibited in Atlanta a new type of flexo-folding gluer. This machine is a flexo folding glue machine that can quickly replace jobs. This machine is in an extensive market. After researching and contacting many customers and developing them, most of these customers are single carton manufacturers instead of comprehensive manufacturers.Customers can quickly change settings between different jobs, even if printing 200 or 400 boxes can still be profitable.This is a hybrid machine where the operator can prepare for the next job at the same time as the current job is printed.It is simpler and more convenient if the monochrome job is printed. , prepares for the next job and changes the die-cutting device, and has no effect on the job currently being printed. If all the preparation work has been completed (for example, installing the plate in the idle position and replacing the ink), the operator is Within two minutes you can switch from one job to the next.
As for "faster
When the ever-changing market talks about the changes in the folding/adhesive machine market, manufacturers have emphasized three main characteristics. They are: changes in the total number of employees, development in the direction of ultra-short lived work, and more and more awareness. The impact of the communications era on the carton market.
Two manufacturers believe that the number of specially trained and skilled operators is decreasing, and that the proportion of women in the positions of the on-the-job and upcoming operators is gradually increasing. Therefore, machine manufacturers must constantly improve. The degree of automation of the machine and the ease of use of the various components, especially those that are frequently contacted and used. Since many operators do not speak English, many machine manufacturers are designing and producing more intuitive and easier-to-understand machines with graphical commands.
The scale of the market has continued to expand, and the phenomenon of two-level differentiation between the short-lived market and the ultra-long live market has gradually emerged, making the operation of the machine more convenient and also has the features and functions of quick-change jobs, enabling the operator to print the current The next job can be set during the job. The goal of some machine manufacturers is to shorten the time to replace the job to 2 minutes.
In terms of long-lived activities, some manufacturers have introduced fully automatic paper printing presses, and some manufacturers have manufactured other ancillary equipment and quality control (QC) auxiliary devices such as automatic fault detection and troubleshooting devices.
In general, the folding cartons market has undergone tremendous changes, and folding adhesives manufacturers have also responded positively to this, and accordingly introduced various new types of equipment to meet the market and customers continuously. Increased demand.
Manufacturer's Response Accurately Controls Paper Feeding The Alpha flexographic press developed and produced by Bobst is a gearless press. It is a machine suitable for single-person operation, enabling full control and quick setup and replacement of jobs.
According to the customer's needs, Bobst can also provide EasyFeed-erII, which controls the transport of paper very accurately and its height and pressure are always kept constant. With the Alpha press, machine settings are faster and easier to operate. Here, you can also choose the automatic detection system for printing faults. The system uses an image processing system with a resolution of 2-4 times the resolution of the camera. The system runs on the WinNT operating system and has an open architecture that can be used in any existing system.
Adding register devices, tension control systems and inspection systems In order to meet the needs of the market, CanAm Packaging has added a new set of auxiliary equipment, namely a register device, to its folding and glueing machines. This auxiliary equipment can be based on customer requirements. To add. Nowadays, customers have higher and higher requirements for print quality and register accuracy (including short-lived markets). It is this strong market demand that has prompted this structural adjustment and change in folding glue machines. The company also has a new conveyor belt tension control system and inspection system. The operator can change the tension on all conveyor belts by simply turning an adjustment cam. If necessary, the operator can also release, move, adjust and even remove the tension. Conveyor belt, and then turn the cam to reset the tension value. Each conveyor belt has its own separate reel, so if there is a conveyor belt that is different from the other conveyor belts, the tension value can be exactly the same as the tension value of the other conveyor belts. Thus, the customer can purchase the conveyor belt from other manufacturers' locations. normal work. The inspection head scans the windows, barcodes and labels. According to industry standards, not only the scanning but also all unqualified boxes can be eliminated. There are many ways to choose from. The more economical method is to let a person in the production line. Observe the end and find the unqualified box.
The CanAm stacker uses pneumatic control. It is also the longest stacking machine in the industry. The operator can control the stacking and stacking height of the machine more efficiently based on the weight of the box.
In addition, the CanAm company's folding glue machine also canceled the original separate counter, but in the control panel combined with the counter, the main control board can control all the parameters and can display the speed (meter / minute), the number of.
The vacuum-assisted device SPBM's new folding adhesive device is used at the paper-feeding end to use a vacuum assist device at the paper-feeding end. To ensure stability and machine life, a 0.75-inch steel frame is used. In addition, there are video capture and monitor screens that monitor the product and the important operations used. Moreover, in order to save floor space, these electronic devices are suspended in the air, which means that even if the space is very small, it can be completely installed.
Michael Erwin, president of wireless control device American International Machinery Corporation, said: "In response to changing market demands, we have specially designed new equipment with various unique features to meet our customers' current and future business needs. For example, In practice, after carefully studying the equipment structure of our company and other machine manufacturers, we have developed a wireless control device for a folding glue machine (this type of remote control is slightly larger than a normal radio). It is still unique, so that no matter where the operator is or where, he can control and adjust the press by holding the remote control."
U.S. International Machinery Corporation also offers a very unique position alignment function, which greatly simplifies the operation steps. Even operators who have never been in contact with a folding adhesive machine or have no rich experience and technology at all, can operate and control it completely. Kind of machine.
In addition, the company's folding glue machine has a major change. This is a microprocessor-based, dual-axis, high-speed servo back folding system. The operator can complete the entire job production on-line on one machine. Each process eliminates the need to separately set up individual printing equipment.
Erwin said: “The well-trained and experienced operators are really hard to find and can be said to be very rare. We have also conducted a lot of training work. We have trained nationwide to train folding adhesive equipment. However, it is very difficult to find potential, qualified, and well-trained operators, so we have to make a fuss about the machine and design it as a machine that is simpler to operate and more convenient to set up. Similar to 'fool type'."
Adjusting marketing strategies to enable the machine to have the ability to produce different folding carton jobs Matik tailors its marketing strategy to the needs of customers, enabling the machine to have the ability to produce different folding carton jobs. This is also Matik's marketing strategy. one.
Matik has developed a hybrid folding glue machine that has a tail folding system and a back folding system. When the tail is folded, the speed is slower, and when folding back, it can increase the production speed.
Matik has adopted and carried out many improvements in the amount of storage and the speed at which the process controls the folding of the tail, introducing a variable conveyor system where the conveyor on the opposite side of the operator can move at a different speed, which is currently This is an unprecedented breakthrough, which is helpful for the arrangement of short and wide boxes. At present, there is an eight-speed variable-speed motor on the plastic pot. The motor is connected with the computer. When the machine is not working, the motor can run at a low speed, stirring the glue constantly.
In DRUPA2000, Matik introduced Prospect, a machine that takes advantage of the folding carton technology and uses it for 3D barrier folding and CD sleeves. Matik's Frank Lacroix said: "A lot of people are interested in tail folding technology. There are three main types of machines that use this technology. Some of the more advanced equipment (including our company's machines) use servo motor technology. Servo motors are driven by very complex software programs that can be adjusted for repeated initialization and can produce 25-26,000 boxes per hour.At present, there are many companies that use old-fashioned equipment, and they are very eager to have faster and more open debugging. Now on the same machine, we are able to print boxes as small as eyebrow pencils and print up to 44 inches of corrugated cartons. This used to be done on three different machines."
Providing coating software solutions, providing various levels of technical services and packaging services Valco is mainly engaged in providing coating software solutions for users in the industry. In addition, it also provides various levels of technical services and packaging services to customers around the world. Valco continues to provide support for its previous technologies, so its equipment can continue to be used in a variety of areas. Valco provides equipment services to customers around the world through a technological innovation service network. In the area of ​​packaging, Valco pays close attention to the design of different types of adhesives and different types of adhesive applicators (both contact and non-contact). In addition, it has also introduced its new hot melt adhesive applicators, which are rich in this area. experience of. From Valco's point of view, in the past two years, the development of technology has made the machine a great leap forward, the speed of the machine is getting faster and faster, and the machine structure is more compact, which affects the space occupied by the glue application equipment. New challenges are also raised in the design of machine control and regulation technologies. Valco's director of engineering and technology said: "We must design equipment according to the size of the space, and make the machine run as fast as possible.
This will often deal with folding carton machine manufacturers. At work, we must work closely with manufacturers to ensure that their equipment and our equipment can communicate. Human-computer interaction is usually accomplished through electronic control panels. However, people's requirements are getting higher and higher. They want to see an image-based, more visual and intuitive interface that makes operation easier. Therefore, We responded positively to this and the designers are working hard in this direction. â€
The market for fast-changing live jobs is becoming increasingly fierce. Certain demands of the market and customers may determine the future fate of equipment manufacturers. The important thing is to keep up with the development of the market. The situation of the country is different from that of the country, and the situation is even different in different regions. Some early pioneers applied the technology to the industry. They always lead other people. This is the key to their vitality in the market. “In October 2000, Hycorr exhibited in Atlanta a new type of flexo-folding gluer. This machine is a flexo folding glue machine that can quickly replace jobs. This machine is in an extensive market. After researching and contacting many customers and developing them, most of these customers are single carton manufacturers instead of comprehensive manufacturers.Customers can quickly change settings between different jobs, even if printing 200 or 400 boxes can still be profitable.This is a hybrid machine where the operator can prepare for the next job at the same time as the current job is printed.It is simpler and more convenient if the monochrome job is printed. , prepares for the next job and changes the die-cutting device, and has no effect on the job currently being printed. If all the preparation work has been completed (for example, installing the plate in the idle position and replacing the ink), the operator is Within two minutes you can switch from one job to the next.
As for "faster
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