[ppzhan Abstract] With the improvement of living standards, people's requirements for product packaging are getting higher and higher, especially in the degree of exquisiteness, which directly provides business opportunities for the development of the post-press field. Nowadays, labor costs are rising, and as a labor-intensive industry, there is no need to increase the automation of production equipment.
Post-press processing is an important means to ensure the quality of printed products and to add value. Through the modification and decoration, the product grade is greatly improved and its special functions are added. So in a sense, postpress processing is the key to determining the success or failure of a printed product. The key to determining post-press processing is people and equipment. As the cost of population continues to rise, the degree of automation of post-press equipment will play a huge role in the development of the industry.
With the advantage of the demographic dividend, Chinese printing companies have been “grabbing†the global printing market share with a smile. However, in recent years, this "advantage" has gradually lost its "dazzling aura" - labor shortage and rising labor costs have become the "tie" of corporate profit growth. Compared with prepress and printing, postpress is a concentrated one, which is determined by its own complex, diversified and relatively low degree of automation. Therefore, the post-press, characterized by labor-intensive, has more deeply felt the threat of labor shortage. On the one hand, it is the rising labor cost, and on the other hand, it is the “stable†post-press processing price. This kind of profit scissors makes the printing enterprises face difficulties in development and even survival.
At present, the current situation of China's post-press equipment manufacturing market is the surplus of low-end products and the large amount of products relying on imports. This seems to be a bit of a contradiction with the reality that printing companies' demand for post-press equipment is mainly concentrated in medium-sized equipment. As a result, China's post-press equipment manufacturers began to work hard to develop and manufacture domestically produced equipment that can replace imported equipment in the field of equipment after China and India. In fact, the cost of purchasing domestically produced equipment is only one-third of the cost of purchasing imported equipment. Therefore, the purchase of domestic intelligent equipment is a promotion for printing enterprises, especially small and medium-sized printing enterprises with insufficient capital accumulation. Good way to produce capacity and reduce production costs. The installation of the online quality inspection device is effective to improve the automation of the postpress.
The paste box process is an important process for the package to change from a semi-finished product to a finished product. To ensure the yield of the package, quality inspection is an indispensable procedure. In the past, many packaging and printing companies used manual inspection methods. Today, due to the delivery time and labor costs, manual inspections are gradually replaced by unique online quality inspections, and with the detection of online quality inspection equipment. Improve, it can bring many unexpected benefits to the enterprise.
Compared with the manual inspection, there are several benefits after applying the online inspection device.
Effectively reduce labor costs In the past, paste box production generally went through two manual inspection processes. First, before entering the paste box process, the staff needed to manually select the semi-finished products from the previous process to eliminate the semi-finished products that did not meet the requirements; After the paste box is completed, the staff needs to inspect all the finished products, especially in the quality inspection of products such as medicine bags and food boxes, the staff must be particularly careful and careful to ensure a large degree of avoidance of mixing.
As the number of orders continues to increase, in order to improve the production schedule, the time required for each production process of the package is reduced as short as possible. In this case, in order to meet the requirements of high-speed production, the manual inspection method only requires sufficient personnel to shorten the time as much as possible, and hiring a large number of manpower will increase the company's labor costs.
After the installation of the online quality inspection device, the labor cost has been significantly reduced. In the past, the quality inspection of a batch of orders required 15 to 20 staff members. If it is calculated according to 10 hours of work per day, it takes at least 3 days to complete. After using the online quality inspection device, only two staff members need to operate the folder gluer and make timely adjustments. In addition, after the late packaging, it takes only two days to reduce the labor cost by nearly 70%. In the case of large-volume orders, it can also reduce the cost of management training and the production costs caused by misjudgment of manual inspections. This is indeed a good result for packaging and printing enterprises that are under heavy labor cost and employment crisis. select.
To ensure the stability of the quality of quality inspections, because different workers have different experiences and different understandings of quality standards, it is difficult to unify the standards of product quality in quality inspection work, and the quality of quality products is always uneven. Sometimes, changes in staff psychology and mood can also cause instability in the quality of qualified products. These phenomena will affect the final delivery quality, and customer complaints will appear, which will have a very negative impact on the company's production and operation.
After installing the online quality inspection device, simply set the detection standards and accuracy values, adjust the angle and position of the HD camera, and then perform continuous online quality inspection on the package, and automatically analyze, feedback and control through computer software. Action to eliminate non-conforming products, to avoid the problem of unstable quality of quality inspection caused by human factors. Moreover, the online quality inspection device can basically achieve 100% full inspection for all the packaging boxes, effectively ensuring the quality stability of the packaging box.
Standardized operation can be realized by using online quality inspection equipment to realize automation and process of production. It will change the production management mode of existing packaging and printing enterprises, and can be integrated with the management method of the previous process, using standard equipment plus piece method for quality. Management, on-site management, etc., thus effectively reducing the difficulty of production management. With the use of online quality inspection devices, the acquisition and statistics of various basic data has become easier and more accurate, laying a solid foundation for the standardization of quality inspection.
It can be seen that the online quality inspection device is indeed one of the representatives of the automation equipment, and its application has a great effect on the production efficiency in the post-press field. Throughout the development of the international printing industry, the mainstream direction of post-press technology advancement is clear, that is, online, intelligent, and automated, reducing dependence on "people" and reducing intermediate duplication, inefficiency, and physical labor. Investing in this technological advancement, printing companies can naturally be invincible.
Post-press processing is an important means to ensure the quality of printed products and to add value. Through the modification and decoration, the product grade is greatly improved and its special functions are added. So in a sense, postpress processing is the key to determining the success or failure of a printed product. The key to determining post-press processing is people and equipment. As the cost of population continues to rise, the degree of automation of post-press equipment will play a huge role in the development of the industry.
With the advantage of the demographic dividend, Chinese printing companies have been “grabbing†the global printing market share with a smile. However, in recent years, this "advantage" has gradually lost its "dazzling aura" - labor shortage and rising labor costs have become the "tie" of corporate profit growth. Compared with prepress and printing, postpress is a concentrated one, which is determined by its own complex, diversified and relatively low degree of automation. Therefore, the post-press, characterized by labor-intensive, has more deeply felt the threat of labor shortage. On the one hand, it is the rising labor cost, and on the other hand, it is the “stable†post-press processing price. This kind of profit scissors makes the printing enterprises face difficulties in development and even survival.
At present, the current situation of China's post-press equipment manufacturing market is the surplus of low-end products and the large amount of products relying on imports. This seems to be a bit of a contradiction with the reality that printing companies' demand for post-press equipment is mainly concentrated in medium-sized equipment. As a result, China's post-press equipment manufacturers began to work hard to develop and manufacture domestically produced equipment that can replace imported equipment in the field of equipment after China and India. In fact, the cost of purchasing domestically produced equipment is only one-third of the cost of purchasing imported equipment. Therefore, the purchase of domestic intelligent equipment is a promotion for printing enterprises, especially small and medium-sized printing enterprises with insufficient capital accumulation. Good way to produce capacity and reduce production costs. The installation of the online quality inspection device is effective to improve the automation of the postpress.
Compared with the manual inspection, there are several benefits after applying the online inspection device.
Effectively reduce labor costs In the past, paste box production generally went through two manual inspection processes. First, before entering the paste box process, the staff needed to manually select the semi-finished products from the previous process to eliminate the semi-finished products that did not meet the requirements; After the paste box is completed, the staff needs to inspect all the finished products, especially in the quality inspection of products such as medicine bags and food boxes, the staff must be particularly careful and careful to ensure a large degree of avoidance of mixing.
As the number of orders continues to increase, in order to improve the production schedule, the time required for each production process of the package is reduced as short as possible. In this case, in order to meet the requirements of high-speed production, the manual inspection method only requires sufficient personnel to shorten the time as much as possible, and hiring a large number of manpower will increase the company's labor costs.
After the installation of the online quality inspection device, the labor cost has been significantly reduced. In the past, the quality inspection of a batch of orders required 15 to 20 staff members. If it is calculated according to 10 hours of work per day, it takes at least 3 days to complete. After using the online quality inspection device, only two staff members need to operate the folder gluer and make timely adjustments. In addition, after the late packaging, it takes only two days to reduce the labor cost by nearly 70%. In the case of large-volume orders, it can also reduce the cost of management training and the production costs caused by misjudgment of manual inspections. This is indeed a good result for packaging and printing enterprises that are under heavy labor cost and employment crisis. select.
To ensure the stability of the quality of quality inspections, because different workers have different experiences and different understandings of quality standards, it is difficult to unify the standards of product quality in quality inspection work, and the quality of quality products is always uneven. Sometimes, changes in staff psychology and mood can also cause instability in the quality of qualified products. These phenomena will affect the final delivery quality, and customer complaints will appear, which will have a very negative impact on the company's production and operation.
After installing the online quality inspection device, simply set the detection standards and accuracy values, adjust the angle and position of the HD camera, and then perform continuous online quality inspection on the package, and automatically analyze, feedback and control through computer software. Action to eliminate non-conforming products, to avoid the problem of unstable quality of quality inspection caused by human factors. Moreover, the online quality inspection device can basically achieve 100% full inspection for all the packaging boxes, effectively ensuring the quality stability of the packaging box.
Standardized operation can be realized by using online quality inspection equipment to realize automation and process of production. It will change the production management mode of existing packaging and printing enterprises, and can be integrated with the management method of the previous process, using standard equipment plus piece method for quality. Management, on-site management, etc., thus effectively reducing the difficulty of production management. With the use of online quality inspection devices, the acquisition and statistics of various basic data has become easier and more accurate, laying a solid foundation for the standardization of quality inspection.
It can be seen that the online quality inspection device is indeed one of the representatives of the automation equipment, and its application has a great effect on the production efficiency in the post-press field. Throughout the development of the international printing industry, the mainstream direction of post-press technology advancement is clear, that is, online, intelligent, and automated, reducing dependence on "people" and reducing intermediate duplication, inefficiency, and physical labor. Investing in this technological advancement, printing companies can naturally be invincible.
Stainless Leveler Feet,Stainless Adjustable Feet,Stainless Leveling Feet,Stainless Steel Adjustable Leveling Feet
Cixi Ruixin Machine Components Co., Ltd , https://www.adjustlevelingfeet.com